SCADA systems for acquiring industrial and process variables. Data acquisition boards embedded in production machines, connected in real time: a plug & play, non-invasive system that adapts to your machinery without modifying the machine or its control logic.
IOTLABS develops SCADA systems for acquiring industrial and process variables in manufacturing environments. Our solution is a plug & play, non-invasive system: the data acquisition boards adapt to each production machine and are installed without modifying its structure or control logic.
Each board captures critical variables such as temperature, pressure, flow, vibration and actuator status, sending the data to a centralized platform for continuous supervision, control and analysis.
The result is a smart sensor network that turns any existing machine into a node of the connected industrial ecosystem.
Connect it to the machine and it starts sending data. No lengthy integration projects and no reprogramming of the existing controls.
It does not alter the machine or its control logic. Installation keeps downtime to a minimum and production keeps running as usual.
Configurable for new or legacy machines from any manufacturer: analog signals, digital signals or industrial protocols.
Embedded hardware installed on machines to capture analog and digital signals in the field.
Communication over Modbus, MQTT and OPC-UA to integrate with PLCs and existing systems.
Supervision platform with real-time HMI, configurable alarms and historical logging.
Trend visualization, production reports and anomaly detection on critical variables.
Capture variables such as temperature, pressure, flow, vibration and current in real time, directly on production machines.
Bring every acquisition node into a single platform with real-time visualization, alarms and remote control.
A plug & play system compatible with PLCs, drives and legacy systems through standard protocols such as Modbus RTU/TCP and OPC-UA, without modifying the control logic.
Analyze historical variable trends to anticipate failures, reduce unplanned downtime and optimize maintenance.
Measure power consumption, power and power factor on each machine to spot waste, optimize shifts and cut the energy bill.
Automatically calculate availability, performance and quality for each machine to find bottlenecks and maximize the plant’s real productivity.
Log every process event with exact timestamps —start, pause, fault, end of batch— to ensure full traceability and regulatory compliance.
Build a virtual replica of the factory fed with real data to simulate changes, foresee their impact and make decisions without interrupting production.
Feed business management systems with real production data, eliminating manual entry and closing the loop between the shop floor and the office.
Detect out-of-tolerance deviations in real time before they produce defective parts, reducing scrap, rework and quality costs.
Monitoring of production lines, industrial machinery and actuators. Tracking of cycles, cycle times and unplanned stops.
Temperature control in dyeing, energy consumption per machine and operational efficiency of looms and printing machines.
Supervision of mixers, reactors and continuous lines. Temperature, pressure and flow control in raw material processing.
Monitoring of line speed, filling pressure and sealing variables to guarantee product integrity.
Irrigation, temperature, humidity and CO₂ control in greenhouses and agro-industrial plants with fixed production equipment.
Scalable, easy-to-deploy solutions for small and medium-sized manufacturers in any industry.
Do you have production machines that need real-time supervision? Get in touch and we will propose a plug & play, non-invasive system tailored to your machinery and your process.